The Al Borland Evolution: 5 Shocking New Projects And The 30-Pound Transformation Of Richard Karn In 2025

The flannel-clad co-host of Tool Time, Richard Karn, has been making headlines in late 2024 and heading into 2025, proving his career is anything but a relic of the '90s. Fans of the beloved sitcom Home Improvement are buzzing about his highly anticipated on-screen reunion with Tim Allen, but that's just the tip of the iceberg for the actor, author, and former game show host. This article dives into Karn's most recent professional ventures, his surprising physical transformation, and the new roles solidifying his place in modern television.

The latest updates, as of late 2024 and early 2025, showcase a revitalized Richard Karn, who has embraced new partnerships, dramatic acting roles, and a major health change. From a new ABC sitcom with his former co-star to a surprising endorsement deal with a major beer brand, Karn is fully back in the spotlight, captivating a new generation of viewers while giving nostalgic fans exactly what they've been waiting for.

Richard Karn Wilson: Complete Biography and Profile

Richard Karn Wilson, known professionally as Richard Karn, has enjoyed a multi-faceted career spanning decades in television, film, and charity work. His public profile remains defined by his breakout role, but his subsequent work as a host and dramatic actor showcases his versatility.

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• Full Name: Richard Karn Wilson
• Born: February 17, 1956
• Place of Birth: Seattle, Washington, U.S.
• Best Known For: Al Borland, the co-host on the ABC sitcom Home Improvement (1991–1999)
• Game Show Hosting: Host of Family Feud (2002–2006)
• Recent Notable Roles: Fred Peters in the Hulu series Pen15 (2019–2021)
• Current Collaborations: Partnered with Tim Allen on the competition series Assembly Required (2021) and the upcoming sitcom Shifting Gears (2025)
• Charity Work: Founder of the annual Richard Karn Celebrity Golf Tournament, which has raised significant funds for causes like Tacoma General's Neonatal Intensive Care Unit (NICU)

The 30-Pound Transformation: Richard Karn's Health and Wellness Journey

One of the most talked-about pieces of news concerning Richard Karn in late 2024 was his noticeable physical transformation. The actor stepped out with a remarkably slimmer physique, prompting questions from fans and media alike.

A Strict Diet and ‘Realigned Metabolism’

Karn revealed in interviews that he had successfully shed approximately 30 pounds through a dedicated health and wellness regimen.

• He attributed the weight loss to a strict diet, emphasizing that the process was "no easy feat".
• The transformation was not just about weight, but about a complete realignment of his metabolism, resulting in a healthier, more energized appearance.
• The news of his slimmed-down look circulated widely in October and November 2024, highlighting his commitment to a healthier lifestyle later in his career.

This personal journey has added a fresh layer to his public persona, showing a dedication to self-improvement that mirrors the wholesome, relatable image he cultivated on television.

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The New Era of Richard Karn: Current Projects and Reunions (2025)

Richard Karn’s professional schedule for 2025 is packed with diverse projects, from a major network sitcom reunion to a surprising brand partnership, demonstrating his enduring appeal.

1. The Highly Anticipated Shifting Gears Reunion

The biggest news for nostalgic fans is Karn’s official return to a network sitcom alongside his long-time co-star, Tim Allen.

• Karn is set to appear in an episode of Allen's new ABC sitcom, Shifting Gears.
• The show follows Matt, the stubborn, widowed owner of a classic car restoration shop, and his estranged daughter.
• This project promises a full-circle moment, as the reunion will also feature other Home Improvement cast members, including Patricia Richardson and Debbe Dunning, effectively creating a modern Tool Time family gathering.
• Karn confirmed he was "getting ready to film an episode" of the show, making it one of his most significant current projects.

2. The Surprising Natural Light “Go Craft” Partnership

In a move that blends '90s nostalgia with modern marketing, Richard Karn has partnered with Natural Light (Natty Light) beer for a campaign in 2025.

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• The campaign, titled "Go Craft," is a humorous nod to his handyman persona, but instead of building a deck, he's "crafting" a new image for the light lager.
• The partnership taps into the cultural relevance of '90s icons, demonstrating Karn’s continuing ability to connect with a mass audience.
• The campaign launched with the tagline that 2025 is the year Natty "goes craft," utilizing Karn's recognizable face for a bold marketing move.

3. Executive Producer and Actor in Once a Mormon

Karn is expanding his behind-the-scenes credits by taking on an Executive Producer role for the comedy television series Once a Mormon.

• He also has an acting role in the 30-minute series, playing a character named “Nascar”.
• The project is a drama/comedy and has completed production, indicating it is one of the next projects set for release.

4. The Dramatic Shift of Pen15

While not a 2025 project, Karn's recent role as Fred Peters in the critically acclaimed Hulu series Pen15 is a crucial part of his modern career evolution.

• His performance as the father of one of the main characters showcased a more dramatic and nuanced side of his acting, moving away from his familiar comedic roles.
• This role demonstrated his willingness to take on challenging, non-Al Borland parts, which has opened doors for his current diverse slate of projects.

5. Continued Hosting and Competition Series

Richard Karn has solidified his place as a trusted host, a role he perfected on Family Feud.

• He previously co-hosted the competition series Assembly Required with Tim Allen, which focused on contestants building and fixing things, a clear homage to their Home Improvement roots.
• Karn continues to make various guest and hosting appearances, including a guest spot on an ABC season 2 premiere in 2025, keeping him consistently on the air.

From his personal health triumph to his multiple new roles and brand deals, Richard Karn is experiencing a significant career resurgence. His willingness to embrace both his nostalgic legacy and new creative challenges ensures that his presence will continue to be felt across the entertainment landscape well into 2025 and beyond.